Machinery

GUIBE SERVICE

NEW TECHNICAL SERVICE FOR INDUSTRIAL GEARBOXES OF ALL BRANDS

GUIBE, THE COMPANY BEHIND THIS PROJECT, specialised in the design and manufacture of gearboxes adapted to each company in the sector, seeks to set up and develop a new business unit dedicated to maintenance and repair of such machinery. Through Industry 4.0 innovations, GUIBE can monitor and diagnose the gearbox, thereby improving after-sales service quality and capacity to adapt to market requirements.

GUIBE
OBJECTIVES
  • Offer an analysis and verification service of our own gearboxes and/or those of other manufacturers to redesign, repair and/or upgrade them with the aim of optimising and boosting their performance.
  • Install a monitoring and diagnostic system called SMART-G in gearboxes to enable preventive maintenance, real-time monitoring and continuous analysis of the gearbox condition.
  • Use SMART-G to store data to analyse both the energy efficiency of the gear unit and the entire production process.
  • Provide a technical advisory service and preventive maintenance approach by identifying the critical components in each case.
RESULTS
  • Significant reduction of both resource consumption and CO2 emissions through repair and reuse of existing materials.
  • 5% contribution to the company’s turnover and 1% increased market share.
  • Implementation of the SMART-G Cyber-Physical System for analysis and monitoring of the condition of our own gearboxes and those of other manufacturers.
  • Establishment of the GUIBE SERVICE business unit with the aim of providing both maintenance and installation services for SMART-G.
  • Contribution to job creation at GUIBE with the new department.
CONCLUSIONS
  • Monitoring facilitates preventive maintenance to improve gearbox performance and assess its energy efficiency through data analysis.
  • Participation in energy efficiency projects is expected, based on the data collected through the monitoring system, which with an optimistic forecast, could achieve energy savings of up to 10%.
  • Remanufacturing reduces resource consumption and promotes job creation.

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